Popular Woodworking 2003-06 No. 134, Technika i inne p, Stolarstwo, Popular Woodworking (2000-2009)

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SAM MALOOF’S BRAND NEW SHOP: AN INSIDE LOOK
WRIGHT AIRPLANE: WOODWORKING PROJECT CHANGED THE WORLD
JUNE 2003
ISSUE #134
HOME OFFICE
Computer Cabinet
Organizes Everything
You Need
Euro Band Saws
Are these sexy
foreign models
worth the money?
PLUS
• CAD: Easy, Mighty & Cheap
• We Test 7 Shop Aprons
• 5 Tricks to Finish Walnut
• Traditional Jewelry Chest
popwood.com
$4.99 U.S. $7.99 CAN
Use Smoothing Planes
Instead of Sandpaper
06>
0
71486 01355
6
ALL-IN-ONE
PURVEYORS OF FINE MACHINERY

12 SPEED 17" FLOOR DRILL PRESS
2 HP DUST COLLECTOR
OSCILLATING SPINDLE SANDER

1 HP, S
INGLE
-
PHASE
, 110V/220V
MOTOR

P
RECISION GROUND CAST IRON TABLE
: 13
5

8
"
SQ
.

S
PINDLE TAPER
: MT#3

S
PINDLE TRAVEL
: 4
3

4
"

S
WING
: 17"

D
RILL CHUCK
:
5

8
"

12 S
PEEDS
: 210, 310, 400, 440, 630, 670,
1260, 1430, 1650, 2050, 2350, 3300 RPM

D
RILLING CAPACITY
: 1”
STEEL

O
VERALL HEIGHT
: 64
1

2
"

T
ABLE TILTS
90˚
IN BOTH DIRECTIONS

A
PPROX
.
SHIPPING WEIGHT
: 275
LBS
.

M
OTOR SIZE
: 2 HP, 220V S
INGLE
-
PHASE

P
ORTABLE BASE SIZE
: 21
1

2
"
X
33
1

2
"

S
TATIC PRESSURE
: 12.3"

A
IR SUCTION CAPACITY
: 1550 CFM

S
TANDARD BAG FILTRATION
: 30 M
ICRON

M
OTOR AMP DRAW
: 12 A
MPS
(220V
ONLY
)

A
PPROX
.
SHIPPING WEIGHT
: 130
LBS
.

1 HP, S
INGLE
-
PHASE
, 110/220V, TEFC
MOTOR

P
RECISION GROUND CAST IRON
25"
X
25"
TABLE TILTS TO
45°

S
TROKE LENGTH
: 1
1

2
"

F
LOOR
-
TO
-
TABLE HEIGHT
: 35
1

2
"

1725 RPM
SPINDLE SPEED

S
PINDLE OSCILLATES AT
72 SPM

I
NCLUDES
100
GRIT SLEEVE
FOR EACH SPINDLE
&
GROUND
STEEL TABLE INSERTS

10 T
APERED
&
THREADED SPINDLE SIZES

P
ERMANENTLY LUBRICATED BALL BEARINGS

B
UILT
-
IN
4"
DUST COLLECTION PORT

A
PPROX
.
SHIPPING WEIGHT
: 300
LBS
.
FREE
CYCLONE SEPARATOR!
G1071
ONLY
$
525
00
G7947
ONLY
$
375
00
G1029
ONLY
$
249
95
10" HEAVY-DUTY TABLE SAW
10" LEFT-TILTING SUPER
HEAVY-DUTY TABLE SAW
24" DRUM SANDER
WITH VARIABLE SPEED

1
1

2
HP,
SINGLE
-
PHASE
, 110/220V
MOTOR

P
RECISION GROUND CAST IRON TABLE

T
ABLE SIZE
(
W
/
WINGS ATTACHED
): 27
1

8
"
X
40
5

8
"

C
UTTING CAPACITY AT
90°: 3
1

8
"
AND AT
45°: 2
1

8
"

5

8
"
X
1
1

4
" A
RBOR ACCEPTS DADO BLADES

M
AXIMUM RIPPING CAPACITY
: 24"

3 HP, S
INGLE
-
PHASE
, 220V
MOTOR

P
RECISION GROUND CAST IRON TABLE

T
ABLE SIZE
(
W
/
WINGS ATTACHED
): 40
1

8
"
X
27"

E
XTRA
-
LARGE HANDWHEELS

C
UTTING CAPACITY
: 8" L & 26" R
OF BLADE

M
AXIMUM DEPTH OF CUT
@ 90°: 3"

M
AXIMUM DEPTH OF CUT
@ 45°: 2
1

8
"

5

8
" D
IAMETER ARBOR
ACCEPTS DADO BLADES
UP TO
13

16
"

A
PPROX
.
SHIPPING
WEIGHT
: 467
LBS
.
MOTOR COVER
& DUST HOOD
INCLUDED

5 HP, 220V
DRUM MOTOR DRIVES
2
ALUMINUM SANDING DRUMS

1

4
HP C
ONVEYOR MOTOR
: V
ARIABLE SPEED

C
ONTROL PANEL WITH AMP LOAD METER

H
ANDLES STOCK UP TO
23
1

2
"
WIDE AND
4
1

4
"
THICK

H
OOK AND LOOP SANDPAPER INSTALLS EASILY ONTO THE DRUMS

I
NDUSTRIAL RUBBER CONVEYOR BELT

2 - 4"
DIA
.
DUST PORTS

A
PPROXIMATE
SHIPPING
WEIGHT
: 495
LBS
.

A
PPROXIMATE SHIPPING
WEIGHT
: 220
LBS
.
G1022SM
ONLY
$
325
00
G1023SL
ONLY
$
895
00
G1066Z
ONLY
$
1595
00
THE ULTIMATE 14" BANDSAW
17" HEAVY-DUTY BANDSAW
19" HEAVY-DUTY BANDSAW

M
OTOR
: 1 HP, TEFC, 110V / 220V
SINGLE
-
PHASE

P
RECISION GROUND CAST IRON TABLE
: 14"
X
14"

2
SPEEDS
: 1500 & 3200 FPM

C
UTTING CAPACITY
/
THROAT
: 13
1

2
"

M
AXIMUM CUTTING HEIGHT
: 6"

Q
UICK CHANGE BLADE
RELEASE
/
TENSIONING

T
ABLE TILT
: 45°
RIGHT
, 10°
LEFT

F
ENCE
: D
ELUXE EXTRUDED ALUMINUM

W
HEELS
: F
ULLY BALANCED CAST
ALUMINUM WITH RUBBER TIRES

B
LADE SIZE
: 92
1

2
" (
1

4
"
TO
3

4
"
WIDE
)

B
ALL BEARING BLADE GUIDES

4"
DUST PORT

I
NCLUDES ONE
3

8
"
BLADE

A
PPROXIMATE SHIPPING
WEIGHT
. 210
LBS
.

M
OTOR
: TEFC
CAPACITOR START INDUCTION
,
2 HP,
SINGLE
-
PHASE
, 60 H
Z
, 110V/220V

P
RECISION GROUND CAST
IRON TABLE
: 17"
X
17"
X
1
1

2
"
THICK

C
UTTING CAPACITY HEIGHT
: 12"

C
UTTING CAPACITY LEFT OF BLADE
: 16
1

4
"

W
HEELS ARE FULLY
-
BALANCED CAST
ALUMINUM WITH RUBBER TIRES

D
ELUXE EXTRUDED ALUMINUM RIP FENCE

B
LADE GUIDES
: E
URO
-
STYLE ROLLER DISC

B
LADE SIZE
: 132"
X
1

8
" - 1" (
STANDARD
1

2
")

2
SPEEDS
: 1600, 3300 FPM

4"
DUST PORT X
2

T
ABLE TILT
10°
LEFT
, 45°
RIGHT

Q
UICK CHANGE BLADE RELEASE
/
TENSIONING
WITH BLADE TENSIONER INDICATOR

H
EIGHT FROM FLOOR TO TABLE
: 37
1

2
"

A
PPROXIMATE SHIPPING WEIGHT
: 321
LBS
.

M
OTOR
: 2 HP,
SINGLE
-
PHASE
, 60 H
Z
, 110V/220V
TEFC
CAPACITOR START INDUCTION
,

P
RECISION GROUND CAST IRON
TABLE
: 19"
X
19"
X
1
1

2
"
THICK

C
UTTING CAPACITY LEFT OF BLADE
: 18
1

4
"

C
UTTING CAPACITY HEIGHT
: 12"

2
SPEEDS
: 1700, 3600 FPM

B
LADE SIZE
: 143"
X
1

8
" - 1
1

4
"

Q
UICK CHANGE BLADE RELEASE
/
TENSIONING

W
HEELS ARE FULLY
-
BALANCED CAST
ALUMINUM WITH POLYURETHANE TIRES

D
ELUXE EXTRUDED ALUMINUM RIP FENCE

B
LADE GUIDES
: R
OLLER DISC

B
LADE TENSION INDICATOR

M
ICRO ADJUSTING GEAR TABLE

4"
DUST PORT X
2

T
ABLE TILT
10°
LEFT
, 45°
RIGHT

A
PPROXIMATE SHIPPING
WEIGHT
: 383
LBS
.
G0555
ONLY
$
375
00
G0513
ONLY
$
750
00
G0514
ONLY
$
950
00
MEDIA CODE
AD1709
CUSTOMER SERVICE: 570-546-9663 • CSR@GRIZZLY.COM • FAX: 1-800-438-5901
3 INCREDIBLE SHOWROOMS:
MUNCY, PA • BELLINGHAM, WA • SPRINGFIELD, MO
CIRCLE NO. 122 ON FREE INFORMATION CARD.
3 INCREDIBLE SHOWROOMS:

2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH
QUALIFIED GRIZZLY ENGINEERS

HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK

830,000 SQ. FT. PACKED TO THE RAFTERS WITH TOOLS & MACHINES

TRAINED SERVICE TECHNICIANS AT ALL LOCATIONS

MOST ORDERS SHIPPED THE SAME DAY

FRIENDLY & KNOWLEDGEABLE CUSTOMER SERVICE

FULL 1 YEAR WARRANTY ON ALL GRIZZLY MACHINES
NO DEALERS
,
NO MIDDLEMEN

BUY DIRECT & SAVE!
12
1

2
" PORTABLE PLANER
15" PLANER
20" PLANER

2 HP, S
INGLE
-
PHASE
,
110V M
OTOR
, 15
AMPS

M
AX
.
CUTTING WIDTH
: 12
1

2
"

M
AX
.
CUTTING DEPTH
:
1

16
"

2 HSS
KNIVES

F
EED RATE
: 25
FPM

O
N
/
OFF TOGGLE
S
WITCH

M
AX
.
CUTTING HEIGHT
: 6"

M
IN
.
BOARD THICKNESS
:
3

16
"

C
UTTERHEAD
RPM: 8,540

57
CUTS PER INCH

A
PPROX
.
SHIPPING
WEIGHT
: 85
LBS
.

2 HP, 220V, S
INGLE
-
PHASE MOTOR

P
RECISION GROUND CAST IRON BED

C
UTTERHEAD SPEED
: 5000 RPM

R
ATE OF FEED
: 16 FPM & 20 FPM

M
AX
.
CUTTING WIDTH
: 14
7

8
"

M
AX
.
CUTTING HEIGHT
: 6
1

8
"

M
AX
.
CUTTING DEPTH
:
1

8
"

N
UMBER OF KNIVES
: 3 HSS

A
LL BALL BEARING CONSTRUCTION

A
PPROX
.
SHIPPING
WEIGHT
: 440
LBS
.

3 HP, 220V, S
INGLE
-
PHASE MOTOR

25
3

4
"
X
20" P
RECISION GROUND CAST IRON TABLE

C
UTTERHEAD SPEED
: 4833 RPM

R
ATE OF FEED
: 16 FPM & 20 FPM

M
AX
.
CUTTING WIDTH
: 20"

M
AX
.
CUTTING HEIGHT
: 8
5

8
"

M
AX
.
CUTTING DEPTH
:
1

8
"
4
BLADE
CUTTERHEAD
!
I
NCLUDES
STAND
!

N
UMBER OF KNIVES
: 4 HSS

D
UST EXHAUST HOOD
HAS
5"
DUST PORT

A
PPROX
.
SHIPPING
WEIGHT
: 785
LBS
.
700
LB
.
CAPACITY
STAND
W/ PURCHASE
OF G8794 PLANER
G8794
WITH STAND
ONLY
$
299
95
G1021
ONLY
$
795
00
G1033
ONLY
$
1295
00
15" WIDE-BELT SANDER
(OPEN END)
1
1

2
HP SHAPER
3HP SHAPER

M
OTOR
: H
EAVY
-
DUTY
1
1

2
HP, 110/220V

2 I
NTERCHANGEABLE SPINDLES
:
1

2
"
AND
3

4
"

T
WO SPINDLE SPEEDS
: 7,000
AND
10,000 RPM

T
ABLE SIZE
: 20
1

4
"
X
18"

S
PINDLE TRAVEL
: 3"

S
PINDLE OPENINGS
:
1
1

4
", 3
1

2
",
AND
5"

F
LOOR
-
TO
-
TABLE HEIGHT
: 33
1

2
"

M
AXIMUM CUTTER DIAMETER
: 5"

A
PPROX
.
SHIPPING WEIGHT
: 220
LBS
.

H
EAVY
-
DUTY
3 HP,
SINGLE
-
PHASE
, 220V
MOTOR W
/
REVERSING SWITCH

3 I
NTERCHANGEABLE SPINDLES
:
1

2
",
3

4
"
AND
1"

T
WO SPINDLE SPEEDS
: 7,000
AND
10,000 RPM

3" S
PINDLE TRAVEL

S
PINDLE OPENINGS
: 1
3

8
",
2
3

4
", 4",
AND
5
1

2
"

P
RECISION GROUND CAST
IRON TABLE

T
ABLE SIZE WITH STANDARD
WING ATTACHED
: 30
1

2
"
X
28
1

4
"

F
LOOR
-
TO
-
TABLE HEIGHT
: 34"

A
PPROX
.
SHIPPING WEIGHT
: 353
LBS
.

S
ANDING BELT MOTOR
: 5 HP

B
ELT FEED MOTOR
:
1

4
HP

R
EQUIRES SINGLE
-
PHASE
, 220V
ELECTRICAL AND
50-70 PSI
AIR
.

C
ONVEYOR SPEED
13 & 16.4 FPM

I
NCLUDES EXTENDED SUPPORT
BAR FOR WIDE BOARDS
.

O
VERALL DIMENSIONS
: 61
3

4
"H
X
32
1

2
"D
X
35"W

A
PPROX
.
SHIPPING
WEIGHT
: 922
LBS
.
G9983
ONLY
$
2795
00
G1035
ONLY
$
425
00
(S
HOWN WITH OPTIONAL WING
)
G1026
ONLY
$
825
00
6" X 47" JOINTER
WITH HANDWHEELS
8" X 65" SUPER
HEAVY-DUTY JOINTER
WITH HANDWHEELS
8" X 75" JOINTER
WITH 4 BLADE CUTTERHEAD

2 HP, 110V/220V,
SINGLE
-
PHASE MOTOR

8"
X
75" P
RECISION GROUND CAST IRON TABLE

M
AXIMUM DEPTH OF CUT
:
1

2
"

3"
DIAMETER CUTTERHEAD RUNS IN
SHIELDED
,
PRE
-
LUBRICATED BALL BEARINGS

4-HSS
CUTTERHEAD KNIVES ARE
8"
X
1

8
"
X
1"

C
UTTERHEAD
RPM: 5,500

C
UTS PER MINUTE
: 22,000

M
AGNETIC SWITCH WITH THERMAL OVERLOAD PROTECTOR

A
PPROXIMATE SHIPPING
WEIGHT
: 461
LBS
.

1 HP, 110/220V,
SINGLE
-
PHASE MOTOR

6"
X
47" P
RECISION GROUND CAST IRON TABLE

R
ABBETING CAPACITY
:
1

2
"

M
AX
.
DEPTH OF CUT
:
1

2
"

3-K
NIFE BALL BEARING CUTTERHEAD

S
UPER HEAVY
-
DUTY
,
CENTER MOUNTED FENCE IS
4"
X
29
1

4
"

I
NFEED
&
OUTFEED TABLES HAVE HANDWHEELS FOR CONVENIENT
TABLE HEIGHT ADJUSTMENT

P
OWDER COATED PAINT

S
TEEL STAND HAS
BUILT
-
IN CHIP CHUTE

A
PPROX
.
SHIPPING
WEIGHT
: 215
LBS
.

1
1

2
HP, 220V,
SINGLE
-
PHASE MOTOR

S
UPER HEAVY
-
DUTY PRECISION GROUND CAST IRON BED

3-K
NIFE CUTTERHEAD IS
3"
IN DIA
.
AND RUNS IN
SHIELDED
,
PRE
-
LUBRICATED BALL BEARINGS

M
AX
.
DEPTH OF CUT
:
1

2
"

I
NFEED TABLE HAS RABBETING LEDGE

H
EAVY
-
DUTY CENTER
-
MOUNTED FENCE

A
PPROX
.
SHIPPING
WEIGHT
: 450
LBS
.
FREE PAIR
OF SAFETY PUSH
BLOCKS
G1182HW
ONLY
$
325
00
FREE PAIR
OF SAFETY
PUSH BLOCKS
G1018HW
ONLY
$
695
00
G0500
ONLY
$
795
00
R
ECEIVE A
FREE GIFT
WITH EVERY
ONLINE ORDER!
(
LIMITED TIME OFFER
)
2003 GRIZZLY CATALOG!
500 FULL-COLOR PAGES OF
HIGH QUALITY WOODWORKING
& METALWORKING
TOOLS & ACCESSORIES!
CALL TODAY FOR YOUR
FREE COPY!
OVER 12,000 PRODUCTS ONLINE!
CIRCLE NO. 122 ON FREE INFORMATION CARD.
FREE
8" jointer delivers a 2 HP motor, a 4 blade cutterhead for super smooth
finishes, an extra long 75" bed, handwheel controlled table adjustments and
a 4" dust port. If you are a demanding woodworker then you must put this one
at the top of your list.
We guarantee you won’t be disappointed!
4
BLADE CUTTERHEAD
FOR FINER FINISHES
PRECISION GROUND CAST IRON
BED
&
FENCE
75"
BED

THE LONGEST
ON THE MARKET
!
FREE
PAIR OF SAFETY
PUSH BLOCKS
RABBETING LEDGE
HANDWHEELS FOR
PRECISE CONTROL
MAGNETIC SWITCH
DUST HOOD INCLUDED
FEATURES:

POWERFUL 2 HP 110/220V,
SINGLE-PHASE MOTOR

8"
X
75" PRECISION GROUND
CAST IRON TABLE INCLUDES
5" EXTENSIONS (PRECISION
GROUND AND FITTED AT FACTORY)

BEDS SLIDE ON DOVETAIL WAYS

4 BLADE CUTTERHEAD

CUTTERHEAD DIAMETER: 3"

MAX. WIDTH OF CUT: 8"

MAX. DEPTH OF CUT:
1

2
"

22,000 CUTS PER MINUTE

HEAVY-DUTY CENTER MOUNTED FENCE

APPROX. SHIPPING WEIGHT: 461 LBS.
POWERFUL
2
HP MOTOR
WITH TWIN BELT DRIVE
POWDER COATED
,
ONE PIECE
CABINET STAND WITH
BUILT
-
IN DUST CHUTE
G7314
SHOP FOX
®
T
HIS PATENTED BASE IS THE MOST STABLE
ON THE MARKET WITH OUTRIGGER
-
TYPE
SUPPORTS
. A
DJUSTS FROM
19"
X
20
1

2
"
TO
29
1

2
"
SQUARE
. 600
LB
.
CAPACITY
.
REG
.
$
69
95
$
SPECIAL OPTION
HEAVY-DUTY
MOBILE BASE
MODEL G0500
INTRODUCTORY
PRICE
$
795
00
49.95
WHEN PURCHASED WITH THIS JOINTER
selection of jointers! From a compact bench-top model to the
massive 20" model with spiral cutterhead, you would be hard pressed
to find a jointing application that a Grizzly jointer can’t perform.
Receive a
FREE GIFT
with every online order!
(Limited time offer)
CUSTOMER SERVICE: (570) 546-9663

FAX: 1-800-438-5901
493702658
3 SHOWROOM LOCATIONS: BELLINGHAM, WA • SPRINGFIELD, MO • MUNCY, PA

24 Hour ordering by phone or online

Our huge parts department is stocked
with over a million parts at all times.
MEDIA CODE
AD1710
CIRCLE NO. 123 ON FREE INFORMATION CARD.
W
e have really outdone ourselves this time! For under
$
800 dollars, this
$
795
00
W
ith 18 different models,
no one comes close to Grizzly in size and

2 Overseas quality control offices staffed
with qualified Grizzly engineers.

Most orders shipped within 24 hours.
3 SHOWROOM LOCATIONS:
BELLINGHAM, WA

SPRINGFIELD, MO

MUNCY, PA
contents
IN EVERY ISSUE
18
Perfect Runners for Miter Slots
TRICKS OF THE TRADE
Add accuracy to jigs that run in miter slots with these
adjustable runners. Plus, a better way to crosscut small
pieces safely, and make a marking knife from a spade bit.
18
26
Two Unsung Heroes
ENDURANCE TEST
Without good glue and decent clamps, woodworking
would be a lot more difficult. Titebond II and Bessey
Tradesmens have never failed to keep things together.
30
28
Fein Turbo III Vacuum
TOOL TEST
Finally, a shop vacuum to get passionate about. Also
reviewed: the Akeda dovetail jig, Veritas’s apron plane,
Makita’s newest jigsaw and Shapton sharpening stones.
26
32
Legendary Rocker
GREAT WOODSHOPS
Get an inside look and personal tour of Sam Maloof’s
new shop, which was moved to make room for a highway.
Now 87, Maloof still works in the shop every day.
28
36
Drill Press Mortising Chisel
INGENIOUS JIGS
There’s a better way to square the holes left by chain-
drilling your mortises. Your unplugged drill press and a
modified mortising chisel makes neat, square holes.
By Nick Engler
38
Four Good Ways to Cut Rabbets
POWER-TOOL JOINERY
Cutting accurate rabbets is one of the fundamental skills
every woodworker needs. Learn four good ways to make
this joint safely, easily and – significantly – accurately.
By Bill Hylton
32
Popular Woodworking
(ISSN 0884-8823, USPS 752-250) is
published seven times a year in February, April, June,
August, October, November and December by F&W
Publications Inc. Editorial and advertising offices are locat-
ed at 4700 E. Galbraith Road., Cincinnati, OH 45236; tel.:
513-531-2222. Unsolicited manuscripts, photographs and
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returned. Subscription rates: A year’s subscription (7 issues)
is $28; outside of U.S add $7/year

Canada Publications
Mail Agreement No. 40025316. Canadian return address:
2744 Edna St., Windsor, ON N8Y 1V2

Copyright © 2003 by
Popular Woodworking
. Periodicals postage paid at
Cincinnati, Ohio, and additional mailing offices. Postmaster:
Send all address changes to Popular Woodworking, P.O.
Box 5369, Harlan, IA 51593 Canada GST Reg. # R122594716

Produced and printed in the U.S.A.
42
Why Use Hand Tools?
FROM THE BENCH
Our newest columnist has spent his career using hand
tools to outfit expensive homes. Find out why adding a
few hand tools to your arsenal makes good sense.
By Don McConnell
Depth =
1
/
2
to
2
/
3
of width
38
Width
popwood.com
3
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